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SAKI 2D AOI BF-10BT
Specifications:
The ultimate machine for double-sided PCB inspection, the BF-10BT's robust and highly repeatable system is built for 24/7 continuous operation. The system inspects both sides of the PCB in one process with 10μm resolution. It inspects 01005 in. (0402mm) components and detects solder balls down to 150μm with high speed and superior data handling capabilities. It's perfect for final inspection, through-hole inspection after wave or selective soldering, or manual inspection.
The offline inspection machine series can directly contribute to improve line productivity with shorter tact time.
Machine Overview
The BF-10BT has been developed for the end of line inspection, it performs a simultaneous Automatic Optical Inspection of both sides of the PCB. It fully inspects both SMD and hand placed parts including PTH.BF-10BT can detect overlooked defects from earlier processes and improve the quality of your products.
Simultaneously Inspects Both Sides of PCBs
In a double-sided PCB mounting process, defects might occur on Side A during the mounting process of Side B. In order to find such defects, two inspection machines and a PCB flipper are usually needed for the final inspection process. Installation of BF-10BT, integrates all of these systems into one.
Process BF-10BT is capable of inspecting both sides simultaneously at high speed. It is a suitable solution for the final process. However it is also be a solution for acceptance inspection post SMD before back end assembly process.
Coaxial Overhead Light
Soldering condition is inspected by illuminant irradiation of coaxial overhead lighting. With the use of coaxial lighting shadows are not generated and, the inspection is not affected by the shadow of neighboring tall components. Therefore, the same library is fully usable at any location of the board
With 10 μ m resolution, BF-10BT provides accurate and stable inspection of 0402 mm (01005 in.) chips. The newly developed color capturing system takes only 8 seconds to scan M-size board (250 x 330 mm, 10 x 13 in.).
Extra components on a PCB can be detected by setting up only one inspection window for the whole board. This advantage is offered thanks to our line image acquisition technology means that any damage such as scratches, solder balls or contamination on side A resulting from side B assemble can be found.
In addition to "Start Button", BF-10BT is equipped with "OK /NG Button" so that the operator doesn't have to use keyboard or mouse during its automatic operation
Model
SAKI 2D AOI BF-10BT
Resolution
10μm
Board Size
50 x 50mm - 250 x 330mm
Board Thickness
0.6mm - 3.2mm
Board Warp
+/-1mm
PCB Clearance
Top: 40mm, 1.57in. Bottom: 40mm(*1)
Rotated Component Support
Available for 0 - 359°rotation (unit of 1°)
Inspection Categories
Presence/Absence, Misalignment, Tombstone, Reverse, Polarity, Bridge, Foreign material, Absence of solder, Insufficient solder, Lifted lead, Lifted Chip, and Fillet defect. Each defect name can be changed freely by system function.
Tact Time
Approx. 14 sec.(*2) (*3) (250×330mm)
Image Scanning Time
Approx. 8 sec.(*2) (250×330mm)
Camera (Image Processing)
Line color CCD camera
Lighting
LED lighting system
Transfer Conveyor Method
Flat belt transfer
Transfer Conveyor Height
900+/-20mm, 36+/-0.8in
Transfer Conveyor Width Adjustment
Manual
Operating System
Windows XP English Version
Optional System
BF-Editor / BF-RP1 / BF-Monitor / BF-View
Optional
2D Barcode Recognition, Journal Printer, BlackLight (Conformal Coating Inspection) (*4)
Electric Power Requirement
Single Phase ～100-120V/200 to 240V+/-10%, 50/60Hz, 800VA
Air Requirement
0.5MPa, 5L/min (ANR), 73PSI, 0.18CFM
Usage Environment
15°C(59F) - 30°C(86F) / 15 - 80% RH
(Non-condensing)
Noise Level
58.3dB
Dimensions W x D x H
850(W) × 1405(D) × 1130(H)mm
Weight
Approx. 420kg
(*1) e.g. when a PCB’s thickness and warp are 1 mm, the top clearance is 38 mm and the bottom clearance is 40 mm from the PCB surface.
(*2) If a PCB size is smaller than 250x330mm, image scanning time will be shorter than these values.
(*3) Including image scanning time.
(*4) When choosing this optional, PCB Clearance is Top : 30 mm, Bottom : 30 mm.
By employing telecentric lens optical system, BF-10BT provides accurate and stable inspection results. Off-line Simultaneous Double-SidedAutomated Optical Inspection System
BF-10BT is the automated optical inspection system which inspectsboth sides of double-sided PCBs at once. Due to this the system achieves the same inspection speed as single side inspectionsystems. It is equipped with two cameras for scanning per eachside of a PCB using Saki's unique alternate scanning technology. Ithas 40 mm clearance on both sides; therefore it is suitable for thefinal inspection process after all component assembly.
BF-10BT is the automated optical inspection system which inspects both sides of double-sided PCBs at once. Due to this the system achieves the same inspection speed as single side inspection systems. It is equipped with two cameras for scanning per each side of a PCB using Saki's unique alternate scanning technology. It has 40 mm clearance on both sides; therefore it is suitable for the final inspection process after all component assembly.
Reducing Inspection Process
Suitable for Final Inspection
With the real-time SPC display function, BF-10BT provides the real- time production management enabling efficient productivity and quality. It can be networked with an extensive range of optional systems (BF- Editor/BF-RP1/BF-View) to provide off line programming, paperless rework and inspection history.
High Resolution Imaging System
Advantage of Line Scan Visual Inspection
Improved Operability
Keywords:
SMT AOI Machine, Offline AOI Machine, Inline AOI Machine, SMT X Ray Machine, SMT SPI Machine, 3D SPI Machine, 3D AOI Machine, SMT AOI SPI Machine.
Contact: Tommy
Phone: +86 13691605420
Tel: +86 755 85225569
Email: [email protected]
Add: 94# guangtian Road Songgang Baoan District shenzhen China
Tommy
Tommy